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Thermal Remediation

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Thermal desorption

Mobile thermal desorption treats excavated soil on site using direct-fired or indirect-fired thermal systems. Controlled heat separates organic contaminants from the material; downstream gas treatment, recovery and verification are configured to the feed and permit.

The process

How thermal desorption works

Thermal desorption uses controlled heat to drive contaminants out of soil as vapour, without combusting the soil itself. Excavated material is screened, conditioned, and fed into a rotary drum. Inside the drum the feed is raised above the boiling point of the target contaminant, which volatilizes and leaves the mineral matrix behind.

That is where most descriptions of thermal soil remediation stop, and it is why the process is so often misunderstood. Desorption on its own does not destroy anything. It moves the contaminant from a solid phase into a gas phase. Destruction happens in the next stage, when the vapour stream enters a thermal oxidiser and is held above its destruction temperature for a defined residence time. Gas handling must match the intended outcome, whether contaminant destruction or controlled recovery.

The treated soil is cooled, re-moisturised to control dust, tested against the applicable jurisdictional criteria, and returned to the excavation as engineered fill. Reuse, residual handling and any off-site movements are determined by the approved closure plan.

Treatment train

Mobile thermal desorption treatment stages

1. Feed preparationOversize screening, debris removal, and moisture conditioning. Feed consistency governs throughput more than burner capacity does.

2. Desorption drumCounter-flow rotary drum raises soil temperature above the contaminant boiling point. Residence time is tuned by drum speed and inclination, not by feed rate alone.

3. Vapour captureThe off-gas stream, carrying the volatilized contaminant plus steam from soil moisture, is drawn under negative pressure into the secondary chamber. Pressure control helps contain the vapour stream; operating checks and monitoring verify containment.

4. Thermal oxidationThe secondary combustion chamber holds the vapour above its destruction temperature for a defined residence time. This is the step that converts desorption into destruction.

5. Emissions controlQuench, acid gas scrubbing where chlorinated or fluorinated compounds are present, and baghouse particulate capture. Continuous emissions monitoring runs throughout.

6. Treated soil handlingCooling, re-moisturising, confirmation sampling, and placement back into the excavation. Sampling frequency is set by the closure plan, not by convenience.

Direct-fired thermal desorption process flow

The process follows soil through screening, the rotary desorber, cooling and discharge. Separate gas, water and dust streams show how particulate capture and thermal oxidation support the treatment train.

Direct-fired or indirect-fired

Two pathways for thermal desorption

Direct-fired thermal desorption

Burner flame and combustion gases contact the feed inside the rotary drum, then an oxidizer treats the liberated organics.

Feed below 5% total organics, including petroleum hydrocarbons F1 to F4, BTEX, crude, drilling waste, tank bottoms and slop oil. PCBs, legacy dioxin residues, furans and chlorinated materials may also be treated directly when loading and project conditions support it.

Indirect-fired thermal desorption

The flame remains outside the drum within an insulated box. Hot-fan and condensing configurations provide a smaller, concentrated off-gas stream; condensing can recover hydrocarbons for reuse or sale, while non-condensable gases continue to the oxidizer.

Feed above 5% total organics, including mill scale, biosolids and other high-organic materials. PCBs, legacy dioxin residues, furans and chlorinated materials may use either thermal route depending on loading, feed characteristics and project conditions.

Nelson uses below 5% total organics as a planning guideline for direct treatment and above 5% for indirect treatment. Final route selection depends on characterization, pilot work and permitting. Material at the boundary requires project-specific assessment.

Condensing indirect configurations can recover hydrocarbons; recovered product is separate from the non-condensable gas sent to the oxidizer. Recovery and destruction are different outcomes and are documented against the project objectives.

Mobile thermal desorption fleet configurations

Temperature by contaminant

Thermal desorption temperatures and treatment verification

Feed composition, moisture, particle size, contaminant loading and treatment criteria determine the operating envelope. Treatability testing and commissioning confirm temperature, residence time and production rate; a contaminant name alone does not establish a universal setpoint.

Soil heating and downstream gas treatment are separate stages. Verification may include treated-material sampling, permitted stack testing, emissions monitoring and recovery-product testing, as required by the project and regulator.

Nelson's PFAS thermal work remains at pilot and validation stage and is not offered as a commercial treatment service.

Selecting a thermal remediation contractor

Selecting a mobile thermal desorption contractor

Owned mobile fleet versus brokered equipmentA contractor who owns and maintains the units controls the schedule. A contractor who brokers them inherits someone else's maintenance history and availability.

Verified DRE, not claimed DREAsk for stack test records against a principal organic hazardous constituent from a comparable project, in the same contaminant class, at the same scale.

Regulatory closure history in your jurisdictionPermitting envelopes differ by province, state, and country. A contractor who has closed sites under your regulator has already solved problems the newcomer will discover during commissioning.

Mobilisation capabilityThermal treatment only competes with disposal if the plant reaches the site. Arctic winter, tropical humidity, and remote logistics are engineering problems, and they are solved before mobilisation or not at all.

See mobile thermal desorption fleet configurations

Where this sits

Thermal desorption is one step inside a delivered remedy

This page explains the method. The contaminant pages set out what the regulator expects for a specific problem, and the capabilities overview sets out the plant, crew, throughput, and verification behind the work on site.

See Nelson capabilities

Discuss your site

Back to the problem

HydrocarbonsTPH, diesel, and weathered crude in soil, and the criteria a regulator closes against.

BTEXBenzene, toluene, ethylbenzene, and xylenes, including vapour risk and volatile handling.

PCBs and dioxinsPersistent organics whose thermal route depends on loading, feed characteristics, permit conditions and verification.

Talk to the contractor

Scoping a thermal desorption project?

Tell us four things about the site and a Nelson thermal specialist will come back with an honest read on treatability, throughput, and whether our mobile fleet is the right fit. No obligation, and no pressure if it is not.

Thermal desorption FAQs

What is thermal desorption?
Thermal desorption is a soil treatment process that uses controlled heat to volatilize contaminants out of the soil matrix without combusting the soil itself. The excavated material is fed through a rotary dryer, heated to a temperature above the boiling point of the target contaminant, and the released vapour stream is routed to a secondary combustion chamber or thermal oxidiser where the contaminant is destroyed. The treated soil is cooled, moisture-conditioned, and returned to the site as engineered fill.
What is the difference between direct-fired and indirect-fired thermal desorption?
In direct-fired desorption, the burner flame and combustion gases contact the soil directly inside the drum. It is fast, thermally efficient, and well suited to hydrocarbon-impacted soil at high throughput. In indirect-fired desorption, the drum is heated externally and the soil never contacts the flame, which produces a much smaller, more concentrated off-gas volume. Nelson selects the route from organic loading, feed characteristics, off-gas handling and permit conditions. PCBs, dioxins and chlorinated materials may use either route when project conditions support it.
What temperature does thermal desorption require?
Treatment temperatures and residence times are set by feed characteristics, target contaminants, treatability testing and the permit. Soil-heating conditions and downstream oxidizer conditions are separate design parameters. Nelson's PFAS work remains pilot-stage; no universal PFAS destruction setpoint or performance result is claimed here.
Is thermal desorption the same as incineration?
No. Incineration combusts the soil and the contaminant together in a single high-temperature step. Thermal desorption separates the two: the soil is heated only enough to drive the contaminant off as vapour, and destruction happens downstream in the gas phase. The practical consequence is that desorbed soil retains its mineral structure and can be returned to the excavation, where incinerated material generally cannot.
How much soil moisture can a thermal desorption unit handle?
Moisture is the single largest driver of throughput. Every percentage point of water in the feed consumes energy that would otherwise heat the contaminant. Wet feed may require pre-conditioning, blending, or dewatering; the practical limit is project-specific. Site-specific throughput modelling accounts for moisture, particle size distribution, clay content, and contaminant loading together.
Which contaminants can thermal desorption treat?
Petroleum hydrocarbons, BTEX, polycyclic aromatic hydrocarbons, creosote, chlorinated solvents, PCBs, dioxins and furans, and other organic feedstocks where treatability testing and permits support treatment. Nelson’s PFAS thermal work remains at pilot and validation stage, not an offered commercial treatment service. Contaminants that are inorganic and non-volatile, principally heavy metals, are not destroyed by thermal desorption and require a different remedy or a treatment train.
What do thermal desorption companies need to prove to a regulator?
Destruction-and-removal efficiency measured against a principal organic hazardous constituent, continuous emissions monitoring records for the treatment period, treated-soil confirmation sampling against the applicable jurisdictional criteria, and stack testing under a permitted operating envelope. A credible thermal remediation contractor supplies these as a closure package, not as raw data for the consultant to assemble.
Is thermal desorption cost effective compared with disposal?
On-site treatment can reduce off-site trucking and disposal requirements. Total costs and residual liability depend on the approved treatment and closure plan. The comparison depends on project volume, treatment criteria, moisture, transport distance, disposal fees, permitting and mobilization. A site-specific estimate is needed before choosing the lower total-cost remedy.

Related

Thermal Oxidiser Systems

Thermal Remediation Services

Mobile thermal desorption fleet configurations

Thermal Desorption Project Registry

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